Manufacturing facilities and Quality

Vardhman industries Ltd (VIL) an ISO: 9001 Certified Company which was established in the year 2OOO.

The state of the art manufacturing facility is located at GT Road, village - Beopror, shambu Near Rajpura, Distt-Patiala (Pb) with an annual capacity of production 50,000 mt.

Vardhman Industries Ltd.(VIL) manufacturers GP/GC under the brand name of OSWAL, in size range of 0.14 mm to 0.8 mm thickness, and width of upto 1100 mm, conforming to all leading national & international specifications.

VIL's pride is its technically advanced Colour Coating Plant, a state-of-the-art facility capable of matching and surpassing international standards, across a range of applications and systems.

Vardhman Industries Limited is the leading manufacturer and exporter of galvanized pipes, steel pipes, steel square pipe, steel black pipes, industrial steel pipes, steel rectangular pipe, steel square pipes, galvanized steel pipes and more...

Galvanizing Unit
It has an INOX Continuous Line, capable of Galvanising 0.14 mm to 0.8 mm thick and 450 mm to ±Mb mm wide Steel Galvanized Sheets, Steel Galvanized Coils, Zinc Coating of a maximum of up to 275 gms per sq.mtr. and having an installed capacity of 75,000 tonnes per annum. The Unit is equipped with an online skin pass and stretch leveler mill to produce GPSP, and also has facilities to produce Slit Coils, Plain Sheets and Corrugated Sheets.

Colour Coating Line
VIL's Colour Coating Plant is fully imported unit, with the latest technology having 140 meters length and designed with the latest Two Coat Two Bake System, with an accumulator at each end. The Primer and Top Coat are applied in the same run, leading to Zero Wastage of Coils. Two Reverse Roller Coating Machines ensure uniformity, quality and performance of the paint system. Each machine is capable of coating the front and back, and can be used to coat four colours in one run to provide Two Side Coating (C2S) for special customer requirements.

The distinct advantage of the coil coating process is its ability to provide a uniform coating with very reproducible thickness, colour and gloss, in order to achieve better life and aesthetics.

High quality galvanized/ galvalume sheet in coil form is unwound skin passed, Super quality galvanized coils cleaned, Brushed, Rinsed, Degreased & than under goes chemical pre-treatment which includes surface conditioning conversion coating chromating & drying.

OSCOL satisfies up to 1000 hrs. Salt spray test.

OSCOL colour coated coil can be formed into the required shape & Forming as an industrial technique easily controllable-correctly chosen corrosion protection gives coil / sheet very long life time. The range of colour & coating type available is very large.

Quality Commitments
"Quality First" is the main moto of VSL. The Plant is equipped with latest testing facilities required to test / inspect the finished products, as per various Indian and International Standards viz BS, DIN, ASTM etc. Comprehensive process control is maintained at all stages, right from raw material selection to shipping of finished goods. All test records are documented & maintained.

Vardhman Commitment on Eu Directive 2002 / 95/Ec ( Rohs )
To Keep pace with international requirements of customers world wide, Vardhman Industries Ltd. has already become RoHS compliant unit.

Building / Construction - Roofing & wall cladding louvers fencing & Awning, False ceilings, Sandwich panels, Porta-cabins/ Prefabricated Buildings, Utility sheds, AC ducting, Doors.

House Hold Appliances - Refrigerator, Dish washers, cooking, Washing Machines & Tumble dryers, Water coolers, Hoods, Ovens.

Electrical & Light Equipments - Lighting Fixtures, Switch boxes, Motor cases, Distribution boards, Grillers, Toasters, Air conditioners.

Furniture & Office Equipments - Steel furnace, Partition filling, Cabinet, Copy machines.

Industry/ Misellaneous - Packaging clock dials, Computer & Peripherals.

Decorative - Architectural Panels, Curtain walling & Elevator Panels.

Advertisement - Vending Machines, Display Cases, Bins, Signboards & Highway sign Billboards.

Transport - Bus Body building, License plates, Dash Boards.

OSCOL offers you the colour coated steel roofing system of your choice, Steel Roofing & Cladding System provide a good authentic appearance, High Durability, Light Weight, high strength, Easy maintenance & Are cost effective, Eco-friendly & Over all the ultimate choice of your Roofing & Cladding.

OSCOL roofing is available in Prepainted Galvanized/ Gajvalume colour coated in OSCOL HI-RIB & OSCOL TILE Profile.

OSCOL colour coated sheets products are light in comparison to their strength & are dimensionally accurate at the same time.

The company has an installed capacity of profile about three million sq. meter of sheets per annum. Due to change in the atmosphere & increase in the activity in construction of power projects & new industries in the country, the demand of these products in has recorded a significant growth.

Company is very well equipped with matching trained manpower and is geared to render dependable services to the local as well as the international market.

Manufacturing Process
The manufacturing process of various production are as follows-

Economical Roofing & Cladding Solutions
OSCOL HI-RIB provides versatility and creativity, bringing a new and refreshing design to commercial, industrial and domestic buildings. The combination in concave and convex shapes with flats and angles in produce many aesthetic buildings fagade. HI-RIB metal profile is unmatched in terms of covered area, with good water-shedding capacity and high structural strengths. The capillary fluted side laps makes its fully water tight and weather proof. Any moisture drawn in by capillary action is trapped and dispersed by normal run off. These are also used in sandwich panels as outer skin.

Some of the General Characteristics of Oscol Hi-Rib Panels are:-

• Long lasting & High performance in all weathering conditions.
• Provides excellent purlin spanning ability.
• Low maintenance cost.
• Long length and weatherproof side laps allow for design in vertical wall cladding.
• Can be formed in crimp and curved sections.
• Light weight, easy to handle and store.
• High versatility, and uniform quality.
• High structural strength to weight ratio.

For Aesthetic Facades
Oscol Tile Sheet :- This unique product is comparable in look to the traditional clay tiles (which are known as Mangalore Tiles). These sheets are made of pre-coloured galvanized steel, galvalume or aluminium.

Because of ethnic look and maintenance free long life, the tile sheets are well suited for coastal, and hilly areas, equally popular in paints for residential building, hotels and other architecturally attractive public buildings.

The tile sheets are basically round rib sheets which are further pressed in a computerized tiling machine to give shape of tiles at a pitch of 20cm to 50cm and these appear to have number of tiles arranged in rows one partially overlapping the other.

Some of the General Characteristics of Oscol Tile Are

• Architecturally attractive, durable and add aesthetic to the building, as aesemble Mangalore clay tiles.
• Strong, Resistant to fire and to all weather conditions.
• Easy to install. Saves time and labour cost.
• Light, easy to handle and store with minimal dead weight on the roof.
• Does not break, crack or leak.
• Environment friendly.
• Available upto 6m length with tile pitch available from 200mm to 500mm.
• A lifetime roofing system. Requires little maintenance. Panels can be repainted, thus avoiding roofing replacement.